Why Farmers Should Invest in Both AR-Incline and En-Masse Grain Conveyors
Grain handling is a critical part of any farming operation, and choosing the right conveyor system can impact efficiency, grain quality, and long-term costs. Many farmers and grain processors face a common question:
“Should I invest in an AR-Incline Conveyor or an En-Masse Grain Conveyor?”
The answer is: both. Instead of choosing one system over the other, using AR-Incline Conveyors and En-Masse Conveyors together creates a seamless grain transportation solution that improves grain movement, reduces losses, and optimizes storage efficiency.
Let’s break down why combining these two conveyors is the best decision for any grain-handling operation.
1. Understanding the Role of Each Conveyor
Before diving into why they work well together, it’s important to understand what each conveyor does and where it fits into a grain-handling system.
AR-Incline Conveyor: Efficient Vertical Grain Movement
An AR-Incline Conveyor (Abrasion-Resistant Incline Conveyor) is designed to move grain at an angle, typically from ground level up to storage bins, silos, or grain processing equipment. These conveyors are commonly used in situations where grain needs to be lifted, such as:
• Moving grain from a pit to an elevated storage bin.
• Loading grain trucks or railcars for transport.
• Feeding grain into dryers, cleaners, or sorters.
Advantages of an AR-Incline Conveyor:
- Designed for heavy-duty operation, handling large grain loads without excessive wear.
- Abrasion-resistant (AR) material extends lifespan, even under high-volume use.
- Efficient space usage, making it ideal for compact facilities or operations where vertical transport is necessary.
- Less grain spillage compared to traditional augers, preserving grain quality.
En-Masse Grain Conveyor: Horizontal Grain Transfer with Minimal Loss
An En-Masse Conveyor is specifically designed to move large volumes of grain in a controlled, horizontal manner. Unlike conventional belt conveyors, En-Masse Conveyors use a continuous chain inside a fully enclosed housing, allowing for smooth grain transfer with minimal friction or breakage.
Common uses for En-Masse Conveyors include:
• Moving grain from unloading areas to storage bins.
• Transferring grain inside silos for better organization.
• Feeding grain into processing equipment with a steady, controlled flow.
Advantages of an En-Masse Conveyor:
- Low grain breakage, ensuring high-quality grain for sale, storage, or processing.
- Enclosed design, reducing dust and contamination.
- Energy-efficient, using less power per bushel moved compared to alternative conveyor types.
- Handles high capacities, making it ideal for farms and grain terminals moving thousands of bushels daily.
- 2. Why AR-Incline and En-Masse Conveyors Work Best Together
Now that we understand the role of each conveyor, let’s discuss why using them in combination creates the most efficient grain-handling system.
A. Complete Grain Flow from Unloading to Storage
Grain does not move in a straight line from harvest to market—it goes through multiple steps, including:
1. Unloading from trucks, carts, or combines into a pit or receiving area.
2. Horizontal movement to a grain bin or storage system.
3. Vertical lifting to load into silos, dryers, or processing machines.
4. Further transportation to buyers, mills, or ethanol plants.
By combining an En-Masse Conveyor (for horizontal movement) with an AR-Incline Conveyor (for vertical transport), you eliminate inefficiencies and optimize the entire grain flow.
B. Reducing Grain Loss and Protecting Quality
Grain breakage can significantly reduce profits. Broken kernels result in lower-quality grain that sells for less on the market.
• En-Masse Conveyors move grain gently, preventing excess breakage.
• AR-Incline Conveyors reduce grain spillage, keeping every bushel accounted for.
• Enclosed conveyors prevent dust buildup and contamination, protecting overall grain integrity.
Farms and grain-handling businesses that invest in both conveyors see lower waste and higher profits from their harvested crops.
C. Maximizing Energy Efficiency and Reducing Labor Costs
Grain handling requires power and labor, but the right conveyor system can cut costs.
• En-Masse Conveyors use less energy per bushel than traditional belt conveyors.
• AR-Incline Conveyors reduce wear on equipment, lowering maintenance needs.
• Automated movement means fewer workers are needed to monitor grain transfer.
This efficiency translates into lower operational costs, allowing farmers to maximize profitability over time.
3. Key Benefits of Investing in Both Conveyor Types
By integrating an AR-Incline Conveyor and an En-Masse Conveyor, farmers and grain operators gain:
1. Faster and Smoother Grain Transfer
Moving thousands of bushels per hour becomes effortless, reducing downtime and improving productivity.
2. Better Space Utilization
• AR-Incline Conveyors allow for compact, space-saving grain transport.
• En-Masse Conveyors eliminate the need for additional handling steps.
3. Increased System Longevity
By using each conveyor for the task it does best, both systems last longer, reducing long-term replacement costs.
4. Lower Maintenance Requirements
• AR-Incline Conveyors are built from abrasion-resistant materials, minimizing wear.
• En-Masse Conveyors require less lubrication and have fewer moving parts than belt systems.
5. Higher Profits with Less Waste
• Less grain breakage = higher-quality grain sold at a premium price.
• Enclosed conveyors = less grain loss due to dust or spills.
• Energy savings = lower operating expenses.
4. Who Benefits Most from a Combined System?
While every farm or grain facility is different, combining an AR-Incline Conveyor with an En-Masse Conveyor is ideal for:
- Farms with multiple storage bins or silos needing both vertical and horizontal transport.
- Grain elevators that require efficient loading and unloading for trucks or railcars.
- Processing facilities handling large volumes of grain with minimal waste and contamination.
- Large-scale farms and agribusinesses looking to improve automation, reduce labor costs, and increase throughput.
Conclusion: The Best Investment for Any Grain-Handling Operation
Instead of choosing between an AR-Incline Conveyor or an En-Masse Conveyor, the smartest choice is to invest in both.
• En-Masse Conveyors efficiently move grain horizontally with minimal energy and breakage .For high-efficiency grain handling, consider using the <a href=”https://farmeqplus.net/product/model-1214-conveyor-7500-bph-50/” target=”_blank”>Model 1214 Conveyor 7500 BPH 50</a>, which ensures smooth transport at 7,500 BPH.
• AR-Incline Conveyors transport grain vertically with better wear resistance and durability.
• Together, they create a seamless grain handling system that optimizes productivity, reduces waste, and lowers operating costs.
For any farm or grain storage facility looking to improve efficiency and maximize profitability, a dual-conveyor system is the best long-term investment.